Large Open Die Forgings Manufactured From 42CrMo, 35CrMo,17NiCrMo6-4 For Shaft Sleeve. Our large open die forgings, crafted from premium 42CrMo, 35CrMo, and 17NiCrMo6-4 alloy steels, are engineered to meet the exacting demands of diverse mechanical applications. These forgings undergo a meticulous open die forging process, ensuring superior structural integrity, mechanical properties, and dimensional accuracy, making them an ideal choice for high-stress and heavy-duty mechanical parts.
Features:
Forging Type: Free forging (open-die)
Material Options: Carbon steel, alloy steel — customizable as per customer requirements
Heat Treatment: Typically annealed or tempered to enhance internal structure and machinability
Testing: Ultrasonic testing and other inspections conducted according to customer standards
Condition: Delivered as-forged or rough-machined
Applications:
Ideal for large shafts, flanges, blocks, and other structural parts that require excellent mechanical properties and fatigue resistance under extreme working conditions.
Specifications:
Weight Range: Up to 7 tons
Dimensions: Customized per drawings
Standards: customer-specified technical requirements
Advantages:
- Superior structural robustness and resilience: Offering exceptional resistance to stress and deformation.
- Outstanding resistance to cyclic loading and sudden impacts: Ensuring long-term durability and performance under demanding conditions.
- Adaptable material choices and manufacturing processes: Allowing for tailored solutions to meet specific application requirements.
- Dependable operation in challenging industrial settings: Proven reliability in environments with extreme conditions.
- Manufactured with rigorous quality assurance and complete origin tracking: Guaranteeing consistent quality and accountability.
These are the main inspection equipments:
| Our Lab inspection equipment |
| 1 | Spectral component analyzer |
| 2 | Impact strength testing machine |
| 3 | Impact test cryogenic tank |
| 4 | Ultrasonic flaw detector |
| 5 | Brinell hardness tester |
| 6 | Rockwell hardness tester |
| 7 | Digital hydraulic universal testing machine |
| 8 | H.Metallurgical microscope |
| 9 | Program-controlled box furnace |
| Material | 4140,4130,18CrNiMo7-6,4340,4330,1.7225,35#
45#
20CrMnTi
20CrNi2Mo
20CrMnMo
18CrNiMo7-6
42CrMo
20CrNo
35CrMo |
| Equipment | 5 TON, 8 TON, 12 TON Hydralic hammer |
| Apply for | Shaft Sleeve |
| | Forging+heat treatment+rough machining |
| Forging ratio | ≥3 Provides superior internal grain alignment, high load-bearing capacity, and reduced risk of deformation under pressure cycling |
| Delivery terms | Rough machining(N+T) |
| Test equipment | Spectrograph, UT device, tensile and impact test machine, metalloscope,external micrometer, bore dial indicator, hardness testing device and so on. |
| Service | Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality. |
Frequently Asked Questions (FAQs)
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Regarding the size of your forgings, what is the typical weight spectrum you handle? Our forging capabilities encompass components weighing between 100 kilograms and 7 metric tons.
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Can you manage downstream processing like thermal treatment and material removal? Indeed, we provide comprehensive in-house services for heat treatment, as well as both rough and precision machining.
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Which sectors typically benefit from your forged products? Our clientele spans diverse industries, including wind power generation, heavy construction equipment, port infrastructure, power transmission systems, and others.
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What are your typical production timelines? For items readily available in our inventory, the lead time is approximately 30 days. For custom orders requiring new production, the timeframe is generally 40 to 45 days.
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Where is your manufacturing facility situated? Our factory is located in Changzhou City, which is in proximity to Shanghai, and we utilize the Port of Shanghai for shipping our products.
Get a Quotation
To receive a tailored proposal and engineering solution, kindly forward your technical blueprints and specific needs to our team for review. We will promptly assess your requirements and provide a professional quotation.
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Rough Surface Open Die Forging 42CrMo 35CrMo Shaft Sleeve Forgings Images
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